Drilling & Production Technology ›› 2022, Vol. 45 ›› Issue (2): 45-51.

• DRILLING TECHNOLOGY • Previous Articles     Next Articles

Drill String Failure Analysis and Countermeasure Research in Gas Drilling

DAI Feng1 ,KUANG Zhengchao2, XU Bingqin3WANG Dekun4DENG Guangdong3,CHEN Han5,YAN Hai6WANG Yuejiang6   

  1. 1. Sichuan Changning Natural Gas Development Co., LTD.PetroChina Southwest Oil and Gas Field Branch, Chengdu, Sichuan 610000, China; 2.CCDC, Engineering Technology Department, Sulige Project Manager DepartmentErdos, Inner Mongolia 01700China 3. Engineering Technology Department of PetroChina Southwest Oil and Gas Field Company, Chengdu, Sichuan 610051, China; 4. CCDC Downhole Service Company, Chengdu, Sichuan 610051, China; 5 .CCDC Petroleum Drilling & Production Technology Co.LTD., Guanghan, Sichuan 618300, China; 6. CCDC Drilling & Production Engineering Technology Research Institute, Guanghan, Sichuan 618300, China
  • Online:2022-03-25 Published:2022-04-28

气体钻井钻柱失效因素分析与对策研究

代锋1,旷正超2,徐冰青3,王德坤4,邓广东3,陈晗5,颜海6,王跃江6   

  1. 中国石油西南油气田分公司四川长宁天然气开发有限责任公司  中国石油川庆钻探苏里格项目经理部工程技术部  3 中国石油西南油气田分公司工程技术处  中国石油川庆钻探工程有限公司井下作业公司  5 中国石油川庆石油钻采科技有限公司  6中国石油川庆钻探工程有限公司钻采工程技术研究院
  • 作者简介:代锋(1984-),高级工程师,工学硕士,2010年6月毕业于西南石油大学油气井工程专业,现从事钻井工程技术管理工作。

Abstract:

Based on the statistical analysis of 76 drilling tool breaking accidents in Chuanqing gas drilling from 2005 to 2021, this paper concludes that the main causes of drilling tool failure in gas drilling are drilling tool fatigue, vibration, chemical corrosion and high speed erosion damage. When drilling with air hammer, the instantaneous neutralization point of the drilling string moves up under the impact force, and the fatigue point is not necessarily concentrated in the 228.6 mm drill collar near the bit. The vibration of drill string in high frequency band has little influence on the damage of drill string, while the vibration of drill string in low frequency band causes low order resonance of drill string, and then results in the vibration failure of drill string. When gas drilling is carried out under the condition with formation water production, dissolved oxygen corrosion and weak acid corrosion of carbon dioxide are easy to occur in drilling tools, resulting in the pitting damage of drilling tools. Bottom hole cuttings with high velocity gas flow impact the drill string intermittently. Erosion is the main cause of drilling tool wear failure. Based on the analysis of the above reasons, this paper puts forward specific countermeasures from such aspects as drilling assembly optimization, improving the corrosion inhibition technology of atomized base fluid and gas injection parameters, so as to provide reference for reducing the failure probability of drilling tools in the later gas drilling operations. 

Key words: gas drilling, drilling tool fracture, stress analysis, countermeasure research

摘要: 文章通过对20052021年期间川庆气体钻井所发生的76次断钻具事故的统计分析,认为气体钻井中钻具失效的主要原因在于钻具疲劳、钻具振动、化学腐蚀以及高速冲蚀破坏等几个方面。其中,采用空气锤钻进时,在冲击力作用下钻具的瞬时中和点上移,疲劳点不一定集中于近钻头的Ø228.6mm钻铤;高频段的钻具振动对钻具产生的破坏影响较小,而低频段的钻具振动会引发低阶钻柱共振,进而引起钻具振动失效;在地层产水条件下实施气体钻井时,钻具易发生溶解氧腐蚀和二氧化碳弱酸性腐蚀,造成钻具的点蚀破坏;井底岩屑伴随高速气体呈间歇性的高速撞击钻柱形成冲蚀破坏,是造成钻具磨损失效的主因。基于上述原因分析,从优化钻具组合、完善雾化基液缓蚀工艺和气体注入参数等方面提出了具体的对策,为减少后期气体钻井过程中钻具失效机率做参考。

关键词: 气体钻井, 钻具断裂, 受力分析, 对策研究